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Thursday, July 19, 2012

ME3201 MANUFACTURING TECHNOLOGY – I SYLLABUS | ANNA UNIVERSITY BE INDUSTRIAL ENGINEERING 3RD SEMESTER SYLLABUS REGULATION 2008 2011-2012

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ME3201 MANUFACTURING TECHNOLOGY – I SYLLABUS | ANNA UNIVERSITY BE INDUSTRIAL ENGINEERING 3RD SEMESTER SYLLABUS REGULATION 2008 2011-2012 BELOW IS THE ANNA UNIVERSITY THIRD SEMESTER BE INDUSTRIAL ENGINEERING DEPARTMENT SYLLABUS IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011-2012 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009


ME3201 MANUFACTURING TECHNOLOGY – I L T P C
3 0 0 3
AIM:
 To gain comprehensive knowledge about different manufacturing processes
OBJECTIVES:
 To introduce the students on the concepts of basic manufacturing processes and
fabrication techniques, such as metal casting, metal joining, metal forming and
plastics component manufacture.
23
UNIT I METAL CASTING PROCESSES 9
Sand casting – Sand moulds - Type of patterns – Pattern materials – Pattern
allowances – Types of Moulding sand – Properties – Core making – Methods of
Sand testing – Moulding machines – Types of moulding machines - Melting furnaces
– Working principle of Special casting processes – Shell, investment casting –
Ceramic mould – Lost Wax process – Pressure die casting – Centrifugal casting –
CO2 process – Defects in Casting – Inspection methods
UNIT II JOINING PROCESSES 9
Fusion welding processes – Types of Gas welding – Equipments used – Flame
characteristics – Filler and Flux materials - Arc welding equipments - Electrodes –
Coating and specifications – Principles of Resistance welding – Spot/butt, seam
welding – Percusion welding - Gas metal arc welding – Flux cored – Submerged arc
welding – Electro slag welding – TIG welding – Principle and application of special
welding processes - Plasma arc welding – Thermit welding – Electron beam welding –
Friction welding – Diffusion welding – Weld defects – Brazing and soldering process –
Methods and process capabilities – Filler materials and fluxes – Types of Adhesive
bonding.
UNIT III BULK DEFORMATION PROCESSES 9
Hot working and cold working of metals – Forging processes – Open, impression and
closed die forging – Characteristics of the process – Types of Forging Machines –
Typical forging operations – Rolling of metals – Types of Rolling mills - Flat strip
rolling – Shape rolling operations – Defects in rolled parts - Principle of rod and wire
drawing - Tube drawing –– Principles of Extrusion – Types of Extrusion – Hot and
Cold extrusion –– Equipments used.
UNIT IV SHEET METAL PROCESSES 9
Sheet metal characteristics - Typical shearing operations, bending and drawing
operations – Stretch forming operations –– Formability of sheet metal – Test
methods – Working principle and application of special forming processes - Hydro
forming – Rubber pad forming – Metal spinning – Introduction to Explosive forming,
Magnetic pulse forming, Peen forming, Super plastic forming.
UNIT V MANUFACTURING OF PLASTIC COMPONENTS 9
Types and characteristics of plastics -– Moulding of Thermoplastics – Working
principles and typical applications of - Injection moulding – Plunger and screw
machines – Compression moulding, Transfer moulding - Typical industrial
applications – Introduction to Blow moulding – Rotational moulding – Film blowing –
Extrusion - Thermoforming - Bonding of Thermoplastics.
TOTAL : 45 PERIODS
TEXT BOOKS:
1. Kalpakjian, S., “Manufacturing Engineering and Technology”, Pearson Education
India Edition, 2006.
2. S. Gowri, P. Hariharan, A. Suresh Babu, Manufacturing Technology I, Pearson
Education, 2008
REFERENCES:
1. Roy. A. Lindberg, Processes and Materials of Manufacture, PHI / Pearson
Education, 2006
2. Hajra Choudhury S.K and Hajra Choudhury. A.K., Elements of Workshop
Technology, Volume I and II, Media Promoters and Publishers Private Limited,
Mumbai, 1997.
3. Paul Degarma E, Black J.T. and Ronald A. Kosher, Elighth Edition, Materials and
Processes, in Manufacturing Prentice – Hall of India, 1997.
4. Sharma, P.C., A Text book of Production Technology, S. Chand and Co. Ltd.,
2004.
5. P.N. Rao, Manufacturing Technology Foundry, Forming and Welding, TMH-
2003; 2nd Edition, 2003

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