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Wednesday, July 18, 2012

MF3206 MANUFACTURING PROCESSES - I SYLLABUS | ANNA UNIVERSITY BE MANUFACTURING ENGINEERING 3RD SEMESTER SYLLABUS REGULATION 2008 2011-2012

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MF3206 MANUFACTURING PROCESSES - I SYLLABUS | ANNA UNIVERSITY BE MANUFACTURING ENGINEERING 3RD SEMESTER SYLLABUS REGULATION 2008 2011-2012 BELOW IS THE ANNA UNIVERSITY THIRD SEMESTER BE MANUFACTURING ENGINEERING DEPARTMENT SYLLABUS IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011-2012 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
MF3206 MANUFACTURING PROCESSES - I LT P C
3 0 0 3
AIM:
To provide the coverage of the breadth and depth of the field of manufacturing. So that
students can become familiar with some of the basic metal cutting, and related
machining process.
OBJECTIVES:
At the end of this course the student should be able to understand
 Methods to solve problems on cutting forces, tool life and analytical methods of
estimating cutting temperature.
24
 Constructional features of lathe, drilling, shaper, planer, boring, broaching, and
grinding machines, accessories and common operations performed on these
machines.
 Machine tool structures, erection and testing of machine tools
 Concept of automation of machine tools.
UNIT I FUNDAMENTALS OF METAL CUTTING 9
Tool geometry- Mechanics of orthogonal and oblique cutting - mechanism of chip
formation- Types of chips produced in cutting -Cutting forces - Merchant's circle diagram
– simple problems -Cutting temperature-causes, effects, measurement, estimation and
control-Tool failure modes-wear mechanisms – tool life - simple problems- Machinability
-Surface finish and integrity of machined surfaces- Machining economics- cutting tool
materials- Cutting tool reconditioning-Cutting fluids.
UNIT II BASIC MACHINING PROCESSES 12
Lathe: Kinematic arrangement -Specification - Types - Mechanisms - work holding
devices- Operations - Drilling: Specification - Types - Mechanism - Operations - Drill tool
nomenclature –-Boring: Specification - Types - Operations - Boring tool - Jig Boring
machine – Reamer and tap Milling: Specification – Types - Cutter nomenclature – Types
of cutter - mounting of cutters Operations - Indexing - Cam and thread milling- Shaper:
Specification - Types – Mechanism- Planer: Specification - Types - Mechanism -
Broaching: Specification - Types - Tool nomenclature - Broaching process.
UNIT III GRINDING AND FINISHING OPERATIONS 8
Grinding: Types of grinding machine - Designation and selection of grinding wheel -
Abrasives- Bonds -bonded abrasives - Reconditioning of grinding wheel – grinding
operations and machines wheel grinding -Design Considerations for grinding -
economics of grinding- finishing operation. - deburring - lapping, honing, burnishing -
super finishing operations.
UNIT IV GEAR CUTTING 8
Gear cutting methods-Kinematics of gear shaping and gear hobbing – template gear
cutting methods-Gear generation principles specifications - Bevel gear generator – Gear
finishing methods-gear grinding –lapping
UNIT V MACHINE TOOL STRUCTURE AND AUTOMATION 8
Classification Machine tool structures-Vibration and chatters in machining-erecting and
testing of machine tools-Automation: Cam controlled automats, single spindle and multi
spindle automats - Swiss type, automatic screw mechanism - Feeding mechanism
Transfer mechanism, Tracer controller mechanism.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Geoffrey Boothroyd, Winston A. Knight, “Fundamentals of metal machining
andmachine tools ”, CRC , 2nd edition, 1988.
2. P.C.PANDY,C.K.SINGH,”Production Engineering and Science”, Standard Publishers
distributors, New Delgi, 2003.
REFERENCES
1. S.K. HAJRA CHOUDRY, S.K.BOSE, A.K. HAJRA CHOUDRY " Elements of
Workshop Technology Vol II: Machine tools", Media promoters and Publishers Pvt
Ltd, 2002
2. P.C.SHARMA, A Text book of Production Technology, S.Chand and Co., Ltd., 1999.
3. KRAR, OSWARD, Technology of Machine Tools, McGraw Hill International
Editions,1991.
4. ROY A LINDBERG, Fourth Edition, Process and Materials of Manufacture, Prentice-
Hall of India, 1994.
5. E.PAUL DeGARMA, J.T.BLACK and RONALD A.KOSHER, Eighth Edition, Materials
and Processes in Manufacturing Prentice-Hall of India, 1997.

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