MF9212 AUTOMATED AND COMPUTER INTEGRATED MANUFACTURING SYSTEM SYLLABUS | ANNA UNIVERSITY ME MANUFACTURING ENGINEERING 1ST SEM SYLLABUS REGULATION 2009 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY FIRST SEMESTER ME MANUFACTURING ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2009 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
MF9212 AUTOMATED AND COMPUTER INTEGRATED MANUFACTURING SYSTEM L T P C
3 0 0 3
AIM:
To stress the role of computers in production.
OBJECTIVE:
To teach the role of computers in processing the information knowing across the various
stages and various departments in a manufacturing concern.
UNIT I INTRODUCTION 6
Introduction to CAD, CAM, CAD/CAM and CIM - Evolution of CIM – CIM wheel and
cycle – Production concepts and mathematical models – Simple problems in production
models – CIM hardware and software – Major elements of CIM system – Three step
process for implementation of CIM – Computers in CIM – Computer networks for
manufacturing – The future automated factory – Management of CIM – Impact of CIM on
personnel – CIM status.
UNIT II AUTOMATED MANUFACTURING SYSTEMS 10
Automated production line – system configurations, work part transfer mechanisms –
Fundamentals of Automated assembly system – System configuration, Part delivery at
workstations – Design for automated assembly – Overview of material handling
equipments – Consideration in material handling system design – The 10 principles of
Material handling. Conveyor systems – Types of conveyors – Operations and features.
Automated Guided Vehicle system – Types of vehicles and AGVs applications – Vehicle
guidance technology – Vehicle management and safety.
Storage system performance – storage location strategies – Conventional storage
methods and equipments – Automated storage/Retrieval system and Carousel storage
system Deadlocks in Automated manufacturing systems – Petrinet models – Applications in
Dead lock avoidance.
5
UNIT III GROUP TECHNOLOGY AND FMS 10
Part families – Visual – Parts classification and coding – Production flow analysis –
Grouping of parts and Machines by rank order clustering method – Benefits of GT –
Case studies.
FMS – Components – workstations – FMS layout configurations – Computer control
systems – FMS planning and implementation issues – Architecture of FMS – flow chart
showing various operations in FMS – Machine cell design – Composite part concept,
Holier method, Key machine concept – Quantitative analysis of FMS – Bottleneck model
– Simple and complicated problems – Extended Bottleneck model - sizing the FMS ─
FMS applications, Benefits.
UNIT IV PROCESS PLANNING 10
Process planning – Activities in process planning, Informations required. From design to
process planning – classification of manufacturing processes – Selection of primary
manufacturing processes – selecting among casting process, forming process and
machining process. Sequencing of operations according to Anteriorities – various
examples – forming of Matrix of Anteriorities – case study.
Typical process sheet – case studies in Manual process planning.
Computer Aided Process Planning – Process planning module and data base – Variant
process planning – Two stages in VPP – Generative process planning – Flow chart
showing various activities in generative PP – Semi generative process planning.
UNIT V TYPES OF PROCESS CONTROL AND AUTOMATIC
DATA CAPTURE 9
Introduction to process model formulation – linear feed back control systems – Optimal
control – Adaptive control –Sequence control and PLC. Computer process control –
Computer process interface – Interface hardware – Computer process monitoring –
Direct digital control and Supervisory computer control.
Overview of Automatic identification methods – Bar code technology – Other Automatic
data capture technologies.
TOTAL : 45 PERIODS
REFERENCES:
1. Mikell P.Groover, “Automation, Production system and Computer integrated
Manufacturing”, Prentice Hall of India Pvt. Ltd., 2008.
2. Radhakrishnan,P., Subramanian,S., and Raju,V., “CAD/CAM/CIM” New Age
International Publishers, 2000.
3. James A.Retrg, Herry W.Kraebber, “Computer Integrated Manufacturing”, Pearson
Education, Asia, 2001.
4. Gideon Halevi and Ronald D.Weill, “Principles of Process Planning”, Chapman Hall,
1995.
5. Viswanathan,N., and Narahari,Y., “Performance Modeling and Automated
Manufacturing Systems”, Prentice Hall of India Pvt. Ltd., 2000.
6. Kant Vajpayee,S., “Computer Integrated Manufacturing”, Prentice Hall of India, New
Delhi, 2007.
7. Alavudeen and Venkateshwaran, “Computer Integrated Manufacturing”, PHI
Learning Pvt. Ltd., New Delhi, 2008.
MF9212 AUTOMATED AND COMPUTER INTEGRATED MANUFACTURING SYSTEM L T P C
3 0 0 3
AIM:
To stress the role of computers in production.
OBJECTIVE:
To teach the role of computers in processing the information knowing across the various
stages and various departments in a manufacturing concern.
UNIT I INTRODUCTION 6
Introduction to CAD, CAM, CAD/CAM and CIM - Evolution of CIM – CIM wheel and
cycle – Production concepts and mathematical models – Simple problems in production
models – CIM hardware and software – Major elements of CIM system – Three step
process for implementation of CIM – Computers in CIM – Computer networks for
manufacturing – The future automated factory – Management of CIM – Impact of CIM on
personnel – CIM status.
UNIT II AUTOMATED MANUFACTURING SYSTEMS 10
Automated production line – system configurations, work part transfer mechanisms –
Fundamentals of Automated assembly system – System configuration, Part delivery at
workstations – Design for automated assembly – Overview of material handling
equipments – Consideration in material handling system design – The 10 principles of
Material handling. Conveyor systems – Types of conveyors – Operations and features.
Automated Guided Vehicle system – Types of vehicles and AGVs applications – Vehicle
guidance technology – Vehicle management and safety.
Storage system performance – storage location strategies – Conventional storage
methods and equipments – Automated storage/Retrieval system and Carousel storage
system Deadlocks in Automated manufacturing systems – Petrinet models – Applications in
Dead lock avoidance.
5
UNIT III GROUP TECHNOLOGY AND FMS 10
Part families – Visual – Parts classification and coding – Production flow analysis –
Grouping of parts and Machines by rank order clustering method – Benefits of GT –
Case studies.
FMS – Components – workstations – FMS layout configurations – Computer control
systems – FMS planning and implementation issues – Architecture of FMS – flow chart
showing various operations in FMS – Machine cell design – Composite part concept,
Holier method, Key machine concept – Quantitative analysis of FMS – Bottleneck model
– Simple and complicated problems – Extended Bottleneck model - sizing the FMS ─
FMS applications, Benefits.
UNIT IV PROCESS PLANNING 10
Process planning – Activities in process planning, Informations required. From design to
process planning – classification of manufacturing processes – Selection of primary
manufacturing processes – selecting among casting process, forming process and
machining process. Sequencing of operations according to Anteriorities – various
examples – forming of Matrix of Anteriorities – case study.
Typical process sheet – case studies in Manual process planning.
Computer Aided Process Planning – Process planning module and data base – Variant
process planning – Two stages in VPP – Generative process planning – Flow chart
showing various activities in generative PP – Semi generative process planning.
UNIT V TYPES OF PROCESS CONTROL AND AUTOMATIC
DATA CAPTURE 9
Introduction to process model formulation – linear feed back control systems – Optimal
control – Adaptive control –Sequence control and PLC. Computer process control –
Computer process interface – Interface hardware – Computer process monitoring –
Direct digital control and Supervisory computer control.
Overview of Automatic identification methods – Bar code technology – Other Automatic
data capture technologies.
TOTAL : 45 PERIODS
REFERENCES:
1. Mikell P.Groover, “Automation, Production system and Computer integrated
Manufacturing”, Prentice Hall of India Pvt. Ltd., 2008.
2. Radhakrishnan,P., Subramanian,S., and Raju,V., “CAD/CAM/CIM” New Age
International Publishers, 2000.
3. James A.Retrg, Herry W.Kraebber, “Computer Integrated Manufacturing”, Pearson
Education, Asia, 2001.
4. Gideon Halevi and Ronald D.Weill, “Principles of Process Planning”, Chapman Hall,
1995.
5. Viswanathan,N., and Narahari,Y., “Performance Modeling and Automated
Manufacturing Systems”, Prentice Hall of India Pvt. Ltd., 2000.
6. Kant Vajpayee,S., “Computer Integrated Manufacturing”, Prentice Hall of India, New
Delhi, 2007.
7. Alavudeen and Venkateshwaran, “Computer Integrated Manufacturing”, PHI
Learning Pvt. Ltd., New Delhi, 2008.
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