IM3013 MAINTENANCE ENGINEERING AND MANAGEMENT SYLLABUS | ANNA UNIVERSITY BE INDUSTRIAL ENGINEERING AND MANAGEMENT 8TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY 8TH SEMESTER B.E INDUSTRIAL ENGINEERING AND MANAGEMENT DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
IM3013 MAINTENANCE ENGINEERING AND MANAGEMENT LT P C
3 0 0 3
OBJECTIVE:
To cover maintenance strategies, associated models for application and evaluation in
different types of industries
UNIT I MAINTENANCE CONCEPT 8
Need for Maintenance – Maintenance management – Tero technology – Challenges of
physical asset management – Scope of Maintenance department – Maintenance
organization – Maintenance costs – Imperfect maintenance – Toyota maintenance
concept – Maintenance policies: PM, CM, DOM, OM – Condition monitoring.
UNIT II MAINTENANCE MODELS 10
Probability models in maintenance – Choice between PM and b/d maintenance –
Optimal PM schedule and quality loss – Inspection decisions: Maximization of profit –
Minimization of downtime – Analysis of downtime – Repair time distribution:
exponential, lognormal – System repair time – Maintainability prediction – Corrective
maintenance downtime – Design for maintainability.
UNIT III MAINTENANCE LOGISTICS 12
Maintenance Planning – Maintenance – Priority Systems - Proactive/reactive
maintenance – Minimum/extensive maintenance – Work order form – Spare parts
control: setting reorder point – Overall part availability – unique/interchangeable
spares – Ebel graph – Capital spare – Maintenance resource requirements – Queuing
theory applications: Optimal number of workshop machines – Optimal repair effort –
Maintenance crew size – use of learning curves – simulation – Human factors in
maintenance.
UNIT IV REPLACEMENT MODELS 9
69
Component replacement decisions – Assumptions –Model for equipment whose
operating cost increases with use – Preventive replacement age of item subject to
breakdown – Preventive replacement interval/age: minimization of downtime, Capital
equipment replacement decisions
UNIT V ADVANCED MAINTENANCE 6
Total Productive Maintenance – Chronic and sporadic losses – Six big losses –
Equipment effectiveness – Autonomous maintenance – Reliability Centered
Maintenance – CMMS – Software maintenance.
TOTAL: 45 PERIODS
REFERENCES:
1. An introduction to Reliability and Maintainability Engineering –Charles E.Ebeling,
Tata McGraw-Hill, New Delhi, 2003.
2. Maintenance, Replacement and Reliability –Andrew K.S.Jardine and Albert
H.C.Tsang, Taylor & Francis, New York, 2006.
3. Autonomous maintenance in seven steps – Masaji Tajiri and Fumio Gotoh,
Productivity Inc., Oregon, 1999.
IM3013 MAINTENANCE ENGINEERING AND MANAGEMENT LT P C
3 0 0 3
OBJECTIVE:
To cover maintenance strategies, associated models for application and evaluation in
different types of industries
UNIT I MAINTENANCE CONCEPT 8
Need for Maintenance – Maintenance management – Tero technology – Challenges of
physical asset management – Scope of Maintenance department – Maintenance
organization – Maintenance costs – Imperfect maintenance – Toyota maintenance
concept – Maintenance policies: PM, CM, DOM, OM – Condition monitoring.
UNIT II MAINTENANCE MODELS 10
Probability models in maintenance – Choice between PM and b/d maintenance –
Optimal PM schedule and quality loss – Inspection decisions: Maximization of profit –
Minimization of downtime – Analysis of downtime – Repair time distribution:
exponential, lognormal – System repair time – Maintainability prediction – Corrective
maintenance downtime – Design for maintainability.
UNIT III MAINTENANCE LOGISTICS 12
Maintenance Planning – Maintenance – Priority Systems - Proactive/reactive
maintenance – Minimum/extensive maintenance – Work order form – Spare parts
control: setting reorder point – Overall part availability – unique/interchangeable
spares – Ebel graph – Capital spare – Maintenance resource requirements – Queuing
theory applications: Optimal number of workshop machines – Optimal repair effort –
Maintenance crew size – use of learning curves – simulation – Human factors in
maintenance.
UNIT IV REPLACEMENT MODELS 9
69
Component replacement decisions – Assumptions –Model for equipment whose
operating cost increases with use – Preventive replacement age of item subject to
breakdown – Preventive replacement interval/age: minimization of downtime, Capital
equipment replacement decisions
UNIT V ADVANCED MAINTENANCE 6
Total Productive Maintenance – Chronic and sporadic losses – Six big losses –
Equipment effectiveness – Autonomous maintenance – Reliability Centered
Maintenance – CMMS – Software maintenance.
TOTAL: 45 PERIODS
REFERENCES:
1. An introduction to Reliability and Maintainability Engineering –Charles E.Ebeling,
Tata McGraw-Hill, New Delhi, 2003.
2. Maintenance, Replacement and Reliability –Andrew K.S.Jardine and Albert
H.C.Tsang, Taylor & Francis, New York, 2006.
3. Autonomous maintenance in seven steps – Masaji Tajiri and Fumio Gotoh,
Productivity Inc., Oregon, 1999.
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